Cell thickness gauge
How it works:The working principle of the battery thickness gauge is mainly based on the principle o
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Inhalt
Standard
- ASTM E83: Standard Test Method for Verification of Linear Displacement Measuring Systems
- ISO 3611: Calibration of Measuring Instruments – Verification of Linear Measuring Instruments
- IEC 62660-2: Secondary Lithium-Ion Cells – Part 2: Reliability and Abuse Testing
- RoHS Compliance (Restriction of Hazardous Substances)
- CE Certification (Conformité Européenne)
Product Advantages
- Micron-Level Precision
- 0.1 μm Resolution: Captures subtle thickness variations in pouch, cylindrical, and coin cells.
- Non-Contact Laser Sensor: Eliminates mechanical interference for pristine data.
- High-Speed Measurement
- 50 mm/s Scan Rate: 10x faster than traditional micrometers.
- Auto-Focus Technology: Maintains accuracy on curved/textured surfaces.
- Multi-Material Compatibility
- 0–50 mm Range: Tests bare cells, laminated pouches, and module stacks.
- Adjustable Force Control: 0.5–5 N for delicate solid-state electrolytes.
- Smart Data Integration
- Bluetooth 5.3 Connectivity: Syncs with MES/ERP systems for real-time SPC.
- AI-Powered Analytics: Flags out-of-spec batches and predicts tool wear.
- User-Centric Design
- 7HD Touchscreen: Multi-touch gestures for zoom/pan on live measurement graphs.
- Voice-Activated Controls: Hands-free operation during repetitive tasks.
Product Features
- Non-Destructive Testing (NDT): Preserves sample integrity with <0.2 N contact force.
- Laser-Guided Alignment: Ensures precise measurement positioning (±1 μm accuracy).
- Dynamic Strain Calibration: Auto-corrects for thermal drift during long-term testing.
- Emergency Shutoff: Dual redundant safety circuits with E-stop button.
- Glovebox Compatibility: Oxygen/moisture levels <0.1 ppm for sensitive chemistries.
Technical Parameters
| Parameter | Spezifikation |
|---|
| Measurement Range | 0–50 mm (0–2 inches) |
| Accuracy | ±0.5 μm (±0.00002”) |
| Repeatability | ±0.2 μm (±0.000008”) |
| Data Acquisition Rate | 10,000 points/second |
| Power Supply | 100-240V AC, 50/60Hz (universal adapter) |
| Dimensions | 300mm (W) × 250mm (D) × 400mm (H) |
| Weight | 15 kg (net) / 18 kg (gross) |
Accessories Included
- Testing Kit:
- 5x non-magnetic measurement anvils (flat, spherical, cylindrical).
- Disposable calibration foils (100 pack).
- Software Suite:
- License key for ThicknessAI Pro (Windows/macOS).
- 1-year free access to cloud-based SPC tools.
- Calibration & Safety:
- NIST-traceable gauge blocks (10 mm, 25 mm, 50 mm).
- Explosion-proof gloves (Class 00, 3 pairs).
- Maintenance Kit:
- Spare laser sensor and lens cleaner.
- Cleaning solution for optical components.
- Documentation:
- Multilingual quick-start guide (printed + digital).
- Compliance certificates for ASTM/ISO/IEC standards.
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