Large diameter blasting test machine

Standard 

• ASTM D1599: Compliant for short-time hydraulic failure testing of thermoplastic pipes under linear pressure ramp.
• ISO 1167: Configurable for long-term hydrostatic pressure resistance testing (optional module).

Product Advantages

1. Unmatched Pressure Capacity

• 600 Bar Max. Operating Pressure: Tests ultra-high-pressure industrial pipelines (oil/gas, HDPE, composite).
• Linear Pressure Ramping: Adjustable rates (0.1–10 Bar/sec) for precise failure point determination.

2. Industry-Leading Flow Rates

• Modular Pump System: Deliver 250 L/min @ 100 Bar or 720 L/min @ 150 Bar via interchangeable heads.
• Variable Frequency Drive (VFD): Optimizes energy use during low-demand tests.

3. Dual-Mode Versatility

• Burst + Hydrostatic Testing: Single machine for both short-term failure analysis and long-term creep resistance.

4. Safety-First Design

• Explosion-Proof Enclosure: ATEX-certified for Zone 1 hazardous environments.
• Dual Pressure Relief: Mechanical + electronic valves activate within 15ms during ruptures.

5. Intuitive Operation

• 15” Touchscreen HMI: Pre-loaded ASTM D1599 test sequences with customizable ramp profiles.
• Wireless Handheld Controller: Remote operation up to 30m from test chamber.

Product Features

• Linear Pressurization Technology:
  • Proprietary algorithm maintains ±0.5% FS pressure accuracy during ramping.
  • Auto-pause function at pre-defined thresholds for microstructure analysis.
• High-Efficiency Pumping:
  • Triplex plunger design with ceramic-coated pistons for corrosion resistance.
  • Self-priming system with air bleed valve for rapid setup.
• Data Acquisition:
  • 1kHz sampling rate captures pressure spikes during failure events.
  • Edge computing module processes data in real-time (no external PC required).
• Sample Compatibility:
  • Accommodates pipes up to Ø1,600mm (63”) via optional expansion kits.
  • Quick-connect fittings for metric/imperial pipe threads.
• Safety Systems:
  • Acoustic rupture detection (120dB alarm).
  • Emergency stop with E-Stop loop monitoring.

Technical Parameters

Accessories & Options

1. Pressure Calibration Kit:
   • NIST-traceable reference gauge (0.05% FS accuracy).
2. High-Flow Pump Head:
   • Upgrade to 1,200 L/min @ 80 Bar for fire hose testing.
3. Thermal Expansion Module:
   • Water bath heater (60–95°C) for hot hydrostatic testing.
4. Rupture Disk Kit:
   • Pre-scored disks for consistent failure initiation.
5. Safety Bundle:
   • ATEX-certified enclosure + CO₂ fire suppression.
6. Data Acquisition Software:
   • BurstVision Pro™: 3D pressure-time-strain mapping with FEA export.
   • CloudLink: Secure remote monitoring for global teams.