Femoral Condyles Components Fatigue Performance Tester

Standard

• ASTM WK51649: Specifies fatigue testing protocols for metallic femoral components in total knee arthroplasty, including F-N curve generation and 10⁷-cycle endurance verification.
• ISO 14879-1: Additional compliance for fatigue testing of total knee joint prostheses.
• Adaptive Protocols: Customizable for emerging standards in additive-manufactured and coated implant evaluation.

Product Advantages

1. Ultra-Precision Loading: Electromagnetic actuator delivers ±0.05% force accuracy with 0.001N resolution.
2. 10 Million Cycle Endurance: Proven capability to complete ASTM WK51649’s 10⁷-cycle fatigue test without calibration drift.
3. Dynamic Load Control: Advanced closed-loop system maintains specified stress ratios during sinusoidal/random loading.
4. Real-Time Fracture Detection: AI-powered acoustic emission monitoring identifies micro-cracks at sub-millisecond intervals.
5. Intuitive Workflow: 21.5” capacitive touchscreen with gesture control and pre-loaded SOPs for 10+ implant geometries.
6. Modular Environmental Chambers: Quick-swap pods for simulated physiological (-20°C to +50°C) and corrosive environment testing.

Product Features

• Electromagnetic Actuator: 5,000 N peak force capacity with programmable load ratios (R=0.1–10).
• Triaxial Loading System: Simultaneous axial/torsional/shear loading (30 Nm max torque).
• Dynamic Load Control: 0.1–30 Hz frequency range with programmable waveforms (sine, square, random, custom).
• Thermal-Mechanical Chamber: ±0.3°C temperature stability with integrated humidity control (10–95% RH).
• High-Speed Imaging Ready: Syncs with external cameras for full-field strain mapping (DIC optional upgrade).
• Safety First: Triple-redundant emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

Accessories

1. Femoral Condyle Test Fixture Kit:
   • Self-centering collet system (28–40 mm femoral component compatibility)
   • Laser-aligned loading anvils with diamond-like carbon (DLC) coating
2. Thermal-Mechanical Chamber:
   • 20L capacity with rapid cooling/heating (15°C/min)
   • 316L stainless steel interior with HEPA filtration
3. TestMaster Ultimate Software:
   • Automated F-N curve generation and fatigue limit calculation
   • 21 CFR Part 11-compliant audit trail with blockchain timestamping
   • Remote monitoring via dedicated iOS/Android app
4. Operator Kit:
   • Calibrated torque wrench set (0.5–50 Nm)
   • Specimen alignment gauges (ASTM WK51649 compliant)
5. Calibration Bundle:
   • NIST-traceable force calibration weights
   • Temperature/humidity verification probe
6. Safety Kit:
   • Laser safety curtains
   • Acoustic enclosure with 30 dB noise reduction