Automotive Seat Belt Buckle Bending Test Machine
StandardISO 10195 (Seat Belt Anchorage Hardware - Test Methods)ECE R16 (Uniform Provisions Concernin
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Inhalt
Standard
- ISO 10195 (Seat Belt Anchorage Hardware - Test Methods)
- ECE R16 (Uniform Provisions Concerning the Approval of Safety Belts and Restraint Systems)
- FMVSS 209 (Federal Motor Vehicle Safety Standard for Seat Belt Assemblies)
Product Advantages
- Precision Fatigue Testing
- High-resolution angular encoder (±0.01° accuracy) captures subtle buckle deformation, critical for ensuring post-crash functionality.
- Automated Test Cycles
- Programmable waveforms simulate decades of real-world usage (e.g., daily buckling/unbuckling) in days.
- Advanced Safety Analytics
- AI-powered software predicts failure modes, tracks wear patterns, and generates ISO/ASTM-compliant reports automatically.
- User-Centric Design
- 15.6-inch touchscreen interface with multilingual support (English, German, Chinese, Spanish) and one-touch test protocol selection.
- Industrial Durability
- Corrosion-resistant frame, IP65 enclosure, and anti-vibration feet ensure long-term reliability in demanding labs.
Product Features
- Multi-Mode Testing:
- Bending Fatigue: Applies oscillating torque (0–10 Nm) at angles up to ±90°.
- Load Retention: Measures buckle latch force after 100,000+ cycles.
- Temperature Control: -30°C to +80°C chamber for accelerated aging tests.
- Real-Time Monitoring:
- High-speed cameras (2,000 FPS) capture latch engagement and spring fatigue.
- Data Management:
- Cloud-compatible software stores 100,000+ test results, generates ECE/FMVSS reports, and supports barcode scanning.
- Universal Specimen Compatibility:
- Adjustable clamps accommodate all buckle types (push-button, lever-release, electronic).
Technical Parameters
| Parameter | Spezifikation |
|---|
| Bending Angle Range | ±90° (±0.01° resolution) |
| Torque Capacity | 0–10 Nm (±0.005 Nm accuracy) |
| Frequency Range | 0.1–15 Hz (adjustable) |
| Temperature Control | -30°C to +80°C (±0.5°C accuracy) |
| Data Acquisition Rate | 150,000 Hz (angular/load channels) |
| Power Supply | 220V/110V AC, 50/60Hz, 2.5kW |
| Dimensions (L×W×H) | 1.3×0.9×1.8 m |
| Weight | 380 kg |
| Operating Environment | 5–40°C, ≤85% RH (non-condensing) |
Accessories Included
- Specimen Clamps: Adjustable fixtures for push-button, lever-release, and electronic buckles.
- Calibration Kit: Torque sensor, angular encoder, and NIST-traceable certification.
- Safety Gear: Heat-resistant gloves, face shield, and emergency eyewash station.
- User Manual & Software: Digital guide (multilingual) + AI analytics platform for fatigue life prediction.
- Environmental Chamber: Temperature-controlled enclosure with antifreeze additive.
Ideal For:
- Automotive OEMs (seat belt manufacturers, safety systems R&D labs)
- Regulatory testing agencies (ECE, FMVSS compliance)
- Aerospace seating durability testing
- Consumer product safety laboratories
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