Toyota Specialized Abrasion Tester
StandardJIS L 0849 (Japanese Industrial Standard for Abrasion Resistance of Textiles)ISO 5470-2 (Rub
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Inhalt
Standard
- JIS L 0849 (Japanese Industrial Standard for Abrasion Resistance of Textiles)
- ISO 5470-2 (Rubber- or Plastics-Coated Fabrics — Abrasion Resistance)
- ASTM D4060 (Standard Test Method for Abrasion Resistance of Organic Coatings)
Product Advantages
- Unmatched Precision
- Proprietary load cell technology (±0.005 N accuracy) captures subtle wear patterns, critical for coated materials and thin films.
- Extreme Durability
- Aircraft-grade aluminum frame and corrosion-resistant components withstand 24/7 industrial use.
- Smart Automation
- AI-driven test protocols adjust speed, pressure, and cycles in real time based on material feedback.
- Universal Testing Capability
- Handles substrates from ultra-thin polymers (10 µm) to reinforced composites (10 mm thickness).
- Global Compliance
- Pre-loaded JIS, ISO, and ASTM test modes with automatic report generation in 8 languages.
Product Features
- Testing Modes:
- Rotary Abrasion: 1–200 RPM for flat surfaces (e.g., coatings, films).
- Reciprocating Abrasion: 10–50 mm stroke for seams, edges, and 3D geometries.
- Custom Waveforms: Programmable motion profiles for simulated real-world wear (e.g., gear teeth, bearing surfaces).
- Real-Time Analytics:
- 4K camera system (120 FPS) with AI-powered fuzz/pill detection and surface roughness mapping.
- Data Ecosystem:
- Cloud-connected software stores 100,000+ test results, predicts wear life, and integrates with ERP/MES systems.
- Safety & Sustainability:
- Low-energy mode (50% power reduction), self-cleaning chamber, and CE/UL/RoHS certification.
Technical Parameters
| Parameter | Spezifikation |
|---|
| Load Cell Capacity | 0–100 N (±0.005 N accuracy) |
| Speed Range | 1–200 RPM (rotary) / 10–50 mm/s (reciprocating) |
| Stroke Length | 10–50 mm (±0.01 mm resolution) |
| Test Stations | 1 (expandable to 3 with optional kit) |
| Dimensions (L×W×H) | 900×700×1,600 mm |
| Weight | 350 kg |
| Operating Environment | 5–40°C, ≤85% RH (non-condensing) |
| Power Supply | 220V/110V AC, 50/60Hz, 3.2kW |
Accessories Included
- Abrasive Kits:
- 5× precision-ground steel wheels (for TABER®-equivalent testing).
- 10× sandpaper discs (P80–P2500 grit).
- Calibration Tools:
- JIS/ISO-certified reference block, load cell verifier, and traceable certificate.
- Sample Fixtures:
- Pneumatic clamps for flat/curved specimens, vacuum chuck for thin films.
- Software Suite:
- AI analytics platform with wear simulation, ERP integration, and 8-language report generator.
- Safety Bundle:
- Emergency stop, acoustic enclosure, and fume extraction port.
Ideal For:
- Automotive OEMs (paint, coating, and trim durability)
- Aerospace manufacturers (composite panel testing)
- Medical device makers (biocompatible polymer wear)
- Research universities (advanced material innovation)
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